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AbstractA mirror-like grinding of brittle materials is required in many precision engineering regions. Ductile regime grinding, a new grinding technology for brittle materials, is considered as a s...
only when chip removal is done at the atomic level. Recent developments of ductile mode machining of hard and brittle materials show that plastically deformed chip removal minimizes the subsurface damage of the workpiece. When chip deforma-tion takes place in the ductile regime, a .
Jan 01, 2006· Effect of cutting edge truncation on ductile-regime grinding of hard and brittle materials Effect of cutting edge truncation on ductile-regime grinding of hard and brittle materials Kang, Xijun ; Tamaki, Jun'ichi ; Kubo, Akihiko 2006-01-01 00:00:00 Cutting edge truncation is a micro-truing process in which the diamond cutting edges of a grinding wheel are truncated and aligned at the same height.
Effect of Cutting-Edge Shape on Ductile Regime Grinding of Optical Glass in Single-Grit Diamond Grinding p.89. Ductile Regime Machining of Single-Crystal CaF 2 for Aspherical Lenses ... Brittle Material, CaF 2, Calcium Fluoride, Diamond Turning, ...
For the ductile mode grinding of hard and brittle materials, the critical machining depth ranges from 50 nm to 1 m [20]. To perform ductile mode machining of brittle materials, machine tools with high-accuracy servomechanisms (resolution 1.25–10 nm), high loop stiffness, and full flood
Dec 16, 2014· Ductile regime grinding is an effective machining process that has been used for brittle materials for several years now. In ductile regime grinding, material is removed through plastic deformation, which reduces the risk of fractures and compromised materials. Regime grinding also eliminates or minimizes the need for polishing and lapping ...
Recent developments of ductile mode machining of hard and brittle materials show that plastically deformed chip removal minimizes the subsurface damage of the workpiece. When chip deforma-tion takes place in the ductile regime, a defect-free nano-surface is possible and it completely eliminates the polishing process.
The ability of VAM to machine brittle materials in the ductile regime at increased depth of cut is also described. ... Surface quality of workpiece during ceramic grinding is an ever-increasing ...
2 Grinding of brittle materials Many advanced materials such as ceramics, silicon and optical glass are hard and brittle materials. Since 1980s, ductile regime grinding of brittle materials has been and is continuing to be an intensive research area because of its .
Aug 07, 2013· The normal stress distribution profile associated with grinding a ductile material does not apply to grinding a brittle material like an advanced ceramic. Any induced tensile stress, which is usually caused by restricted thermal expansion at high temperatures, has already resulted in micro-cracking beneath the surface, as in a brittle material ...
Ductile Regime Grinding: A New Technology for Machining Brittle Materials ... Kanai, A., and Miyashita, M., 1994, "Dressing of Metal Bonded Diamond Wheel by Use of Loose Abrasive Lapping for Ductile Model Grinding of Brittle Materials—Control Technology of Active Grain Protrusion," Proceedings of the ASPE Annual Meeting, pp. 92–95. 10 ...
The ability to predict the critical depth for ductile-mode grinding of brittle materials is important to grinding process optimization and quality control. The traditional models for predicting the critical depth are mainly concerned with the material properties without considering the operation parameters.
Similarities and differences between ductile material and brittle material are provided in this article. At a particular temperature, a ductile material exhibits substantial plastic deformation under external loading, while a brittle material breaks with negligible plastic deformation under tensile stress.
This article addresses the problem of monitoring the material removal regime (ductile versus brittle) that occurs during the grinding of brittle materials. Often a ductile grinding regime is desired, but currently there is no way to measure the grinding ductility .
In this study, ductile to brittle transition in ultra-micro-grinding (UMG) of hard brittle material is investigated. The characteristics of UMG process are studied, and differences between UMG and micro-grinding (MG) are investigated. The grain penetration depth considering rotary deviation is calculated, grain invalid cutting phenomenon is discussed, and the critical condition for grain ...
AbstractA mirror-like grinding of brittle materials is required in many precision engineering regions. Ductile regime grinding, a new grinding technology for brittle materials, is considered as a s...
Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through plastic deformation rather than fracture ...
Ductile-Regime Grinding of Brittle Materials. Published. January 1, 1997. ... Under appropriate conditions, brittle materials may be ground to produce surfaces with no observable fracture damage. This chapter reviews the techniques for producing such surfaces and the mechanisms of material removal involved. ... ductile grinding, glass ...
Dec 16, 2014· Ductile regime grinding is an effective machining process that has been used for brittle materials for several years now. In ductile regime grinding, material is removed through plastic deformation, which reduces the risk of fractures and compromised materials. Regime grinding also eliminates or minimizes the need for polishing and lapping ...
2 Grinding of brittle materials Many advanced materials such as ceramics, silicon and optical glass are hard and brittle materials. Since 1980s, ductile regime grinding of brittle materials has been and is continuing to be an intensive research area because of its .
undeformed) in ductile regime machining of brittle materials is usually at the submicron level, the behavior of single grits on the grinding wheel should resemble that of negatively raked cutting tools, and thereby could also be described by this model.
in the grinding of brittle materials. The results of this inves-tigation lend strong evidence in support of the ductile-regime grinding hypothesis. Also, a model is proposed, defining the brittle-to-ductile transition in terms of the material properties of the workpiece and the rate of material removal.
Jan 01, 2006· Effect of cutting edge truncation on ductile-regime grinding of hard and brittle materials Effect of cutting edge truncation on ductile-regime grinding of hard and brittle materials Kang, Xijun ; Tamaki, Jun'ichi ; Kubo, Akihiko 2006-01-01 00:00:00 Cutting edge truncation is a micro-truing process in which the diamond cutting edges of a grinding wheel are truncated and aligned at the same height.
Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through plastic deformation rather than fracture.
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